Load carrier

VDA 4500/4504 (German Association of the Automotive Industry) compliant KLTs have become an indispensable part of highly automated production processes. The main feature of the robust small load carriers is a rigid smooth base with ESD protection. The smooth inner walls ensure easy cleaning. The material consists of 100% polypropylene, the temperature application range is -20° to 100° C and the containers are also largely resistant to oils, alkalis or acids.

VDA 4500/4504 (German Association of the Automotive Industry) compliant KLTs have become an indispensable part of highly automated production processes. The main feature of the robust small load carriers is a rigid composite base and ESD protection. The material consists of 100% polypropylene, the temperature application range is -20° to 100° C and the containers are also largely resistant to oils, alkalis or acids.

Solid board packaging is made of different grades, each produced according to specific requirements. Standards available on the market are complemented by many individual options. Displays, outer packaging, transport packaging, efficient shipping packaging and more are available.

Are you looking for practical and durable packaging solutions for transport and storage management? Then we recommend packaging combinations made of foam and twin-wall sheets. Appropriately adapted PE foam rails are glued onto the twin-wall sheets, which are customized to fit the shape of the products to be transported. Due to the combination of both materials, we create ultra-light packaging solutions for you.

When developing load carriers, soft foams and sturdy twin-wall sheets offer unexpected possibilities. Therefore we develop high-quality and efficient packaging solutions for transport and storage management. The combination of both materials generates very light yet strong transport carriers that can securely transport even heavy products in precisely fitting holders, for example vehicle parts or equipment. The load carriers we develop are generally used in the automotive industry, mechanical engineering or engine technology.

Essential components of transport packaging are accurately fitting and dimensionally precise product fixtures, because the products to be transported must arrive at their destination without damage. In addition, the packaging solutions must be lightweight and efficiently designed. This is a requirement that we achieve by combining a wide variety of packaging materials. In the picture you can see a twin-wall sheet carrier on which PE foam holders are glued. Twin-wall sheets made of plastic are ideal because they are very light yet strong.

The ideal protection of goods can also be optimally implemented in large FORMPAPIER® inlays. The material is stiff enough to hold all components in place during transport. Sufficient nests and storage space for all small parts, cables and the sensitive large parts also ensure that the products are securely fixed.

We design our ripplex packaging solutions using 3D data sets or sample parts. This allows the packaging concept to be visualized for you in advance. After sample production, the ripplex block pads are precisely cut, so that your products fit perfectly into the appropriate compartments.

The combination of packaging materials such as foam and twin-wall sheets enables the development of extremely lightweight yet durable transport carriers. This type of packaging also allows the safe transport of sensitive products made of glass. The packaging is reusable and is suitable for the automotive industry and in the electromobility sector.

We often use our 3D moulded transport carriers for protective packaging of high-value equipment in the consumer electronics or furniture industry. They are versatile and can be individually adapted to the respective product shapes and are available quickly and cost-efficiently. Another positive effect is that no plastic is used. The packaging is therefore extremely environmentally friendly.

Containers in combination with customized inlays made of polyethylene, are suitable for heavy products of all kinds. The product is held in place with the help of the foam inlays.

Our practical dividers (in this case made of solid board) are optimal product separators, developed for special requirements and fast packaging. They are primarily used for the safe separation of sensitive and die-cut components. In addition, the surfaces of the components inside are protected from abrasion and impact.

Due to the polyethylene foam, different properties of the material (UV resistance, temperature resistance) can have a positive effect on the packaging, which is particularly desirable for reusable solutions. We offer our customers safe and customized transport carriers made of PE foam, which are ideal for precise assembly of all kinds of components.

For small to medium-sized packaged goods, our PE dimpled foam boxes ensure a secure lining (pink). In addition, they provide protection against antistatic charge (dissipation), as in this case study. Products can be packed ultra-fast and at the same time they are kept shock- and scratch-proof during shipping due to the soft padding of the foam material.

Transport Packaging - Light and Sturdy

DE-PACK offers safe and space optimized twin-wall sheet transport packaging. The shockproof twin-wall sheets (made of polypropylene) offer, in addition to the convenient material processing, excellent strength in relation to weight.

Please feel free to contact us to find out more!

Easily recognizable and easy to process, thermoplastic EPP foam. The closed-cell material structure provides high structural strength and excellent energy absorption. This durable particle foam is also highly temperature-resistant and ultra-light in weight handling. Sensitive products are optimally protected by the detailed contours in the inserts (see picture).

Tray inlays made of PE foam are perfectly suited for reusable packaging. The very lightweight trays are robust and can be used in cost-effective freight carriers that hold the products in a space-saving, organized and protected manner. This guarantees excellent handling during transport or storage. These products are mainly used in the automotive industry.

Slotted strips made of polyethylene foam are optimal separators for holding and securing medium-sized components such as machine parts, precision parts, housing components and much more. In this packaging example, we have glued the PE slotted strips to a lightweight twin-walls sheet carrier plate. Cost-effective, safe and form fitting; perfect for automated workflows on the conveyor belt.

Twin-wall sheets are ideal for developing lightweight and stable transport packaging solutions. Especially in the medical field, these carriers are often used. In the picture you can see a reusable test tube container which can hold up to twenty products.

2-part protective packaging made of polyethylene foam (PE) is the ideal shock-absorbing means for packaging and transporting products safely. After the products are inserted in the contoured slots, simply place the lid on top using the contour cuts. The package can then be placed in a carton or container according to the customer's specifications.

We offer customized disposable and reusable packaging for especially sensitive products. We typically use soft foam for our component holders in order to offer the greatest possible protection for the inserted components. Thanks to the pliability of the foam material, the packaging itself does not suffer any damage.

With our unique packaging brand reinpapier®, the most complex molded parts can be produced using paper injection molding. The beauty of it all - 100% plastic-free. The plastic-free packaging is suitable as disposable packaging for companies that attach great importance to quality and ecological packaging materials. reinpapier® is even compostable and therefore has no negative impact on the environment. This is an especially distinguishing feature of reinpapier® packaging because the material base used to produce reinpapier® is 100% organic.

This foam cushioned block consists of three individual contour-cut layers that have been glued together. This allows us to achieve clean and straight contoured surfaces for the exact fit of your products. The packaging has an additional protective cover, also made of PE foam.

Reusable packaging is often simple and inexpensive when made of the appropriate foam material. The foam product holder allows similar packaged products to be consolidated into a container. The products are placed in the foam inlay in the most space-saving and organized way possible, which guarantees safe handling during storage or transport. These packaging solutions are mostly used in the automotive industry.

We are a trend-setting supplier of sturdy reusable packaging using the thermoforming process. The special load carriers are usually customized solutions and are suitable for internal and external transport for the automotive industry. The thermoformed carrier in the picture holds parts and components in place and guarantees automated handling on modern production lines in addition to manual handling.

A durable reusable system for automated packaging cases! Expanded polypropylene (EPP) load carriers by DE-PACK protect painted, polished or further highly sensitive components, especially in the automotive industry. The components are fitted precisely into the carrier, so they are optimally protected from damage. The load carriers themselves, thanks to their sturdiness and durability, can be reused multiple times.

Our reusable foam trays improve automation in your handling processes and warehouse management. Perfect component order optimizes handling and reduces access times considerably. Clever packaging development means that more products can be stored or transported in the same space, which saves storage space and ultimately costs.

Foam, with its different densities and absorption properties, offers a wide range of options to safely pack and transport products. Our foam blocks are contoured to fit your products through the use of CNC technology. Upon request, the foam boxes and can also be supplied in different colors.

We combine packaging materials, for example foam and twin-wall sheets, to create very light and stable transport carriers. Heavy products can also be transported safely with this form of packaging. The reusable carriers are used, for example, in the automotive industry or in engine manufacturing industry.

We offer our customers durable and customized load carriers made of EPP. Always specifically tailored to customer requirements, as shown in the picture with 12 cavities, the stackable carriers are optimally designed for heavy parts. Due to the possibility of reusage, the packaging achieves a high circulation efficiency during its use.

We offer our customers unimaginable packaging possibilities by using soft PE foam combined with sturdy twin-wall sheets in our load carriers. Quality and efficient packaging solutions for transport and warehouse management are our specialty. The combination of packaging materials generates very light and stable transport carriers, which can also be used to safely transport heavy products in precisely fitting holders. Load carriers are frequently used in the automotive industry, mechanical engineering or in engine technology.

One-part retention packaging solutions one-fix are reusable and highly adaptable, so it can be used multiple times for different applications. The products can therefore be loosened and securely fixed again several times thanks to the elastic film.

Foam blocks can be tailored to corresponding product contours in a cost-effective and detailed manner using CNC technology. We offer our customers a wide range of foam materials made of polyethylene with various densities and absorption properties. These can also be produced in different colors on request.

This simple transport container made of twin-wall sheets with securing inserts was designed for securing long components. These are simply inserted into the slots of the foam strips. We often use this type of secure packaging, especially in many industrial sectors, such as the automotive industry. The stable, reusable container is made of the lightweight twin-wall sheets material - a stable plastic that is break resistant.

Perfect and highly secure compartment solutions for a sophisticated and robust range of plastic containers. With this combination, technical components can be optimally used in the automotive industry or in industry-related areas - naturally in multi-use applications. The soft foam inserts ensure damage-free and scratch-proof transport.

Our corrugated cardboard dividers are cost-effective and provide customized protection for versatile products - from the smallest vials for the medical industry to large spare parts for many other industries. The divider is optionally ready assembled or can be delivered flat. This type of packaging can be ideally used together with appropriate containers or boxes.

This standardized thermoformed packaging guarantees the safe removal or transport of identical small parts thanks to its accurate contours. The trays are stackable and, thanks to their defined standard dimensions, ensure perfect use in combination with transport containers, drawers, suitcases, etc. Thanks to their strength, these solutions are designed to be reused.

PE soft foam is a pliable, micro-porous foam with a velvety surface. The hardness or firmness of PE foam is defined by its density. PE foam is available in various degrees of hardness (from 30 kg/m³ (soft) to 170 kg/m³ (hard)). As you can see in the picture, we use polyethylene foam for contoured inlays for sensitive medical instruments or tools because the products are well protected in this type of packaging.

This perforated carrier has been especially adapted to accommodate round components. The light PE foam ensures perfect shock absorption and an orderly arrangement of parts. The rectangular carriers can be optimally placed in a precisely fitting plastic container, making them ideal for automatic conveyor lines.

Packaging made of twin-wall sheets is a good alternative compared to cardboard solutions. The sturdy material offers several key advantages, such as significantly higher strength, reduced dust generation and optimal chemical resistance. Twin-wall sheet packaging is extremely lightweight, thanks to the hollow walls.

Even for longer products, which are usually difficult to package, our technical packaging solutions can be used in a variety of ways and are very cost-effective. A simple corrugated cardboard box together with, for example, foam inlays can be used to pack long products quickly and securely.

Pink finished carriers made of polyethylene foam, as shown in the figure, indicate very high quality ESD protection. This particular foam packaging has anti-static characteristics. ESD packaging prevents electrostatic build-up or discharges, often caused by mechanical friction, from damaging the packaged products. The foam is suitable for complex packaging applications requiring detailed contouring and optimal cushioning and protection against impact.

The networked polymer chains in polyethylene foams provide various properties (UV-resistant, micro-porous, temperature-resistant) which are particularly desirable for reusable packaging. We supply our customers with safe and tailor-made transport boxes, ideally suited to precisely accommodate components or mechanical parts.

The flat load carriers are suitable for storing and transporting a wide variety of products and are used in in many different industrial sectors. This large carrier is made of lightweight material that stands for break resistance and guarantees long-term use.

Our sophisticated and reusable transport packaging made of polyethylene foam secures and protects packaged goods from damaging external influences during handling, shipping and storage. The foam carriers can ideally also be inserted in plastic containers.

We offer you cost-effective packaging solutions made of corrugated cardboard, in this example you can see a simple container packaging suitable for both low and high volumes. The container is placed inside an outer carton by means of two cutouts (top and bottom) and can therefore be safely transported.

This carrier made of pink colored PE foam (pink indicates anti-static) can be used as for electrostatic sensitive devices or components. Electrostatic charges can occur at any time during transport, but are optimally dissipated by the foam. The soft material is also excellent for durable cushioning and protection against impacts.

Thermoformed transport trays are extremely high quality and very popular in the logistics industry as a reusable packaging solution, as thermoformed packaging can be flexibly designed and used for a wide range of applications. Thermoformed packaging is predestined for storing or transporting various round containers, such as bottles, cans or similar products (see picture).

Dividers made of corrugated cardboard can be customized for almost any application. Even in large sizes as shown in this example. Corrugated cardboard is a packaging all-rounder, due to the light material and the very good protective properties it offers.

Particle foam is the standard, especially in the automotive industry. Thanks to their sturdiness and durability, load carriers shuttle back and forth between supplier and manufacturer many hundreds of times before they have to be replaced. Sensitive, painted, polished and in some cases highly sensitive components are held securely and accurately in place.

Compared to other packaging materials, twin-wall sheets are resistant to abrasion to oils, greases as well as aggressive solvents. The material is almost dust-free and therefore ideally suited for sanitary products. The stable structure of the individual sheets guarantees reliable surface protection and cushioning during transport.

This load carrier packaging made of PE foam with an HKP base plate as the basic carrier, including contour-cut and glued-on foam strips, was specially designed for multi-way use. The solution can hold several uniform components in a highly functional and very safe way. Therefore, the robust load carrier is excellently suited for use on conveyor belts, in the automotive industry.

Stackable load carriers made of particle foam can be precisely milled to the specific shapes and dimensions of the components to be transported. The EPP material from which the carriers are made is elastic and very light. Nevertheless, this material offers high stability and makes it so appealing for use as reusable packaging. A stackable load carrier greatly simplifies the transport of parts between manufacturers and suppliers, reduces costs and improves handling during assembly.

We often use crosslinked polyethylene foam with a micro-cell structure for perforated inlays to ensure the stability of the molded insert. The material is also ideal for sorting and transport protection of small to large series of machined and milled parts. This type of packaging can be perfectly combined with other products from our portfolio, for example with small load carriers (KLT) or plastic containers.

Large particle foam carriers are extremely durable and are designed primarily for reusable applications. They are very long lasting and mostly commute during their entire service life. For example, the automotive industry uses them along with components of a particular vehicle model series. At the end of the use cycle, the practical load carriers can be recycled in a sustainable way.

reinpapier® packaging is unsurpassed in terms of sustainability, due to its composition of completely ecological raw materials. reinpapier® trays offer excellent protective properties, can be colorfully designed with food dyes (water-based), are feather-light and can be produced with low CO2 emissions, compared to other types of packaging.

In this compartment insert made of polyethylene foam your products are sorted and protected. The advantage of elastic foam material is, with appropriate dimensioning, incidental impact energy can be converted into deformation. This cost-effective type of packaging is therefore perfect for products that are particularly sensitive to impact. The insert is reusable and can be optimally used together with transport containers.

Our containers made of twin-wall sheets are predestined as reusable load carriers. Especially because the containers are very lightweight and stackable, and the special structure provided by the twin-wall sheets ensures extreme stability. Individually customized, we can provide the packaging with different inlays made of foam or other materials.

We have a well-balanced range of plastic containers in our portfolio. Perfectly applicable in the automotive industry, in multi-use and for high product protection. The containers can be combined and supplied in various designs and sizes, with support lids, hinged lids or, as shown in the picture, with integrated foam compartment inserts.

We also supply the individual partition walls of a divider with an additional textile coating upon request. This packaging solution makes it easier to load and transport sensitive products. The soft textile coating on the surfaces effectively prevents damage to the poducts so that precision turned parts with stainless steel surfaces or chrome plated small parts can be transported.

In customizable sizes, we offer stable and volume-optimized reusable transport packaging made of twin-wall sheets. Twin-wall sheet transport containers are lightweight, durable and and can be delivered flat. In addition, special containers with ESD/VCI or antistatic protection are also available. With carrying handles and a suitable foam inlay, this twin-wall sheet container offers optimal transport properties.

In addition to providing excellent cushioning protection, crosslinked PE foams can be finished in various ways including: anti-static (colored pink), electro-conductive as well as flame retardant. Other advantages of PE foam: particularly resistant to moisture, excellent protection against impact, low density, excellent resistance to weathering and aging, etc.

Simply designed packaging solutions made of grass paper are practical product carriers when the packaging needs to be sustainable, flat, light and simple. The boxes can be opened effortlessly via the lid and are available in many small sizes. Ideal for shipping and storing small parts, medical devices, spare parts and more.

You can also get single wall shipping boxes made of grass paper in practical shapes and sizes at DE-PACK. The folding box in the picture is very environmentally friendly due to the grass paper and can be opened and closed easily by using the integradet side flaps of hinged lid. The product is visible through the viewing window in the lid. Packaging made of corrugated grass paper also is easy to recycle, offers high stability and strength due to the double sidewalls.

DE-PACK offers individual designs made of solid board and cardboard. The unique feature of it - about 50% of the packaging material is made of grass fiber. The ecological benefit is higher than with standard cardboard packaging, since fewer raw materials (wood, water) are required. With precisely tailored foam inlays for the ultimate product protection, we can specifically meet the packaging needs of numerous industries.

Sustainable, elegant in appearance and with appropriate foam inlays. Solid board from grass paper is practical in use! Our ecological boxes are ideal for fast shipping and transportation of high quality products. Using a fitted foam inlay, high cushioning and impact protection is guaranteed. The box is closed by a foam cut and a simple lid.

Sustainable solid board folding boxes made of grass paper are very convenient when you need the packaging to be flat, lightweight and stable. The practical boxes are designed with a hinged lid including a tuck-in flap and are also available in a variety of DIN formats. Grass paper boxes are perfect for shipping and storing spare or small parts and can also be used with foam inlays. Perfect product protection!

Simple cardboard packaging made of corrugated cardboard is also available in ecological grass paper. This means the sustainable cardboard packaging can contain up to 50% grass. The packaging is therefore by no means less stable, as one might think. Grass as a raw material provides very good strength properties. The packaging can also be easily printed.

Paper for corrugated cardboard boxes is now produced not only from wood, but also using more cost-effective grass. Grass makes the packaging even more environmentally friendly, as wood fibers are reduced in the production process resulting in water and CO2 savings. The packaging excels with great strength properties and is suitable for packing technical products as well as food.

Packaging diversity is what sets us apart. Folding boxes with telescope lid have a major advantage in terms of handling costs, especially for higher volumes. The packages can be quickly filled and closed with the integrated dividers. The number of longitudinal and cross webs can be adjusted as required. All in all, a safe and excellent transport combination made of corrugated cardboard.

Media packaging with integrated foam inlays are designed for shipping hard drives, computer accessories and all kinds of equipment. With a packaging made of corrugated cardboard, the sensitive products can be transported safely and elegantly. The outer packaging is usually adapted to the size of the product to be packed, optimized and with the help of self-adhesive seals, tuck-in flaps or tear-open threads, the packaging box is easy to handle.

The main area of use of anti-static foam packaging is the electronics industry. Due to their versatile properties, the anti-static foams (pink) can be used in almost all applications where packaged devices and components could be damaged by static charges!

reinpapier® packaging solutions are categorized as 100% compostable. "Compostable" because the raw material mix used in the packaging does not contain any chemical ingredients and the packaging completely decomposes under aerobic conditions within a very short time.

reinpapier® can be simply disposed of with waste paper and recycled - i.e. reused. Should a packaging be carelessly disposed of in nature, there is no harm, because the material decomposes naturally and completely within a few weeks.

Disposable plastic trays are usually designed with thinner walls to achieve the most economical use of materials. The thermoformed trays are available in both transparent or colored versions and are made exclusively from recycled materials. Our lightweight disposable trays are great for long transport distances, oversea shipments and airfreight deliveries because the trays do not have to be used multiple times.

These beige-colored and elegantly shaped packaging trays made of reinpapier® are ideal for packaging and safely transporting consumer goods and their accessories such as cables and plugs. Our innovative reinpapier® packaging is produced in a climate-neutral process. Offer your customers extremely environmentally friendly packaging materials that are 100% recyclable and compostable.

We use lightweight twin-wall sheets to form a stable frame for our anti-static foam inlays. The contoured foam inlays guarantee the secure retention of the components. The foam inserts are reusable in the shipping of electronic components or circuit boards.

In our customized dividers, your products are accurately and at the same time safely stored for transport, efficiently organized and neatly separated. This ensures that the products reach their destination without a damage. The dividers are delivered flat and easy to assemble. Versatile products can be packed. The application areas are for example ampoule packaging, medical instrument packaging and many more.

Dimpled foam boxes are inexpensive and extremely flexible shipping boxes that contribute to shipping optimization. In the soft foam (also available as antistatic version) your products are perfectly protected. If you need to ship goods of different sizes quickly and easily, then dimpled foam sliding boxes are the best solution for you.

Load carriers are reusable. The foam carriers are durable and are usually reused throughout the life of a model series. Precisely fitting contours prevent the products from tipping or slipping. Foam load carriers are absolutely safe packaging solutions for the internal or external transport of your products.

In the picture you can see a simple but effective packaging solution for accumulators in terms of protection. Consisting of a top and bottom shell made of PE foam and the actual corrugated cardboard outer carton, this packaging concept is ideally suited to protect sensitive batteries from shocks or vibrations.

Our constructive foam packaging solutions made of PE or PU foam are always individually adapted to your product. The foam pads are particularly dimensionally stable and protect against shocks and vibrations. The trays are ideal for the protection of electronic devices or products from the medical industry or the automotive sector.

Dimpled foam boxes are flexible and universal shipping packages, which minimize or prevent transport damage due to a soft dimpled foam inlay inside. The one-part packages are cost-effective and suitable for many products of different sizes. The boxes are easy to handle due to the clever design, which eliminates the need for complicated assembly.

For the packaging and transport of vehicle parts, our durable small load carriers can be equipped with a wide variety of material combinations and inlays, such as PE foam for holding the components and twin-wall sheets as carrier. For coordination and optimal organization, the small load carriers are equipped with a label holder.

The innovation and the essential component of a two-part retention packaging duo-fix are the corrugated cardboard carrier and the foil strip under which the products are placed. Due to the lateral flap construction of the corrugated board carrier, the products are held tightly and securely in place when folded. The retention packaging now only needs to be placed in the precisely fitting outer carton.

High-quality dividers made of foam are used to hold small parts or vehicle components from the automotive industry. The dividers are shock-absorbing and prevent scratches on sensitive surfaces.

Two-part dimpled foam sliding boxes consisting of corrugated cardboard (outer packaging) and a sliding part made of soft PU foam are perfect for protecting all kinds of products during transport. The dimpled foam adapts perfectly to the shape of the product to hold it in place.

DE-PACK provides you with individual load carriers from polystyrene. The lightweight and precisely fitting foam packaging material is ideally used in mechanical engineering for milled and die-cut parts as well as in the automotive industry.

Perfectly protected! - With the standardized small load carriers by DE-PACK.

These containers, also known as small load carriers, are provided with soft PE or PU foam inlays including the lid ensure safe transport of different products like sensitive camera systems or components for the automotive sector.

In serial production of components like turned parts or precision parts, workpiece carriers made of styrofoam (expanded polystyrene) play a decisive role. Styrofoam load carriers are dimensionally stable at all times and are additionally waterproof, pressure-resistant and tear-resistant. With load carriers, loading or unloading can be done either manually or by machine.

Trays made of EPS (expanded polystyrene) are used in many cases as disposable packaging solutions. Styrofoam is a very inexpensive cushioning material, which is characterized by high water resistance among other things. In addition, the material can be very easily cut for versatile packaging cushions using hot wires or thermal saws.

Antistatic PE foam load carriers can be customized and protect your products from shocks and electrostatic charge during transport or storage.

Solid board dividers are used for the safe and contactless separation of sensitive components. VCI coating can effectively protect products that are vulnerable to corrosion. Dividers split the carton space into several compartments, separating fragile goods. Due to their versatility, dividers find their field of application in many industries.

Our blister trays reliably protect sensitive component surfaces, fragile materials and electronic devices from damage and contamination. In automated logistics departments, our low-cost thermoformed parts impress with high packing density and precision. Colored blister trays can also be realized for better identification.

Dimpled foam sliding boxes made of polyurethane foam (PU) are two-part packaging solutions for the protection of particularly sensitive products such as electrical devices, circuit boards, smartphones and many more. The closure and opening of the dimpled foam box is easily done by using a cardboard slider.